New Philosophy


Boeing is touting the 777 as a new process not just a new product, a philosophy that is espoused by everyone from the top down. Cards worn on name tags were printed listing the mission, goals, objectives, and strategic initiatives for the Boeing Company and the 777 division. On the Boeing company 1992 card the mission statement is: "To be the number one aerospace company in the world and among the premier industrial concerns in terms of quality, profitability and growth." On the back side of the 777 division cards was this mission statement: " Working together to produce the preferred new airplane family." The thrust of this philosophy is summed up in the name of the first 777 delivered to United Airlines, "Working Together". A theme that runs throughout the case study is that even though a modern commercial jet airliner is a technology intensive product, designing and building it is still a human process. The human element kept creeping into the best intentioned plans. For example, the common CAD database meant that as soon as a designer released a drawing, everyone could access the design and modify their own designs to eliminate any problems. This led to the phenomena that no one released their drawing until the last possible moment for fear of criticism by others.

In addition to the tangible changes, Boeing personnel were asked to go through some mindset modifications. The "I can do it alone" was changed to "We can do it together". Getting people who were used to sitting down and solving problems alone to work in teams was a major obstacle, and Boeing spent a considerable amount of time trying to understand how good teams work. Boeing personnel initially resisted the idea of having customer personnel on the teams fearing that they would compromise the design process. Boeing has always been a conservative company which highly valued its privacy, and to change this decades old philosophy to one of idea sharing with suppliers and customers was not a simple task. Eventually, and with much prodding from upper management, most people realized the benefits of having everyone involved from the start.

On average, Boeing designs and builds a completely new airplane every 12 years. This long time between new aircraft puts additional pressures on designers, who are constantly creating new systems, to get their new designs into the current version. As Phil Condit point out, "everyone wants their new ideas in the new plane". At some point, however, new and improved has to take a back seat to freezing the design and building the airplane.

Boeing has always prided itself on building technologically advanced aircraft with minimal emphasis on cost with the philosophy that building a better plane is more compelling than building a cheaper plane. With the airlines new emphasis on cost, the designers have to continually evaluate their designs in terms of value. As Ron Woodard correctly points out: "The guy in row 15 won’t pay 55 cents for something in the cockpit if it won’t get him there faster."


Originally developed by Shadd Shokralla


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